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Customers and Project References

We have offered services in the areas of process control and automation systems since 1991. Since 2003 we have been designing intrinsically safe video surveillance systems for hazardous areas, danger zones and explosion risk zones. The intrinsically safe CCTV applications range from simple system monitoring to controllable digital video monitoring systems with voice transmission for increasing work safety in explosion risk zones.

Clients - Projects - Products

In 2005 one of our customers requested five explosion proof dome cameras. After an unsuccessful search for an appropriate product, we decided to develop such a device. Thus, all our products originate from customer project requests. Our expertise in not only found in our device technology, but especially in our policy to create the optimum solution for our customers.

Thank you to our customers!

 

Customer and References - 2014

Cubility AS
Sector: Oil & Gas.

Delivery of several ExCam niteZooms
Delivery of ConnectionRail-Q2 system with integrated SAMCONtrol Server


Focus Security
Sector: Security.

Delivery of 12 x ExCam IP


Passavant & Watec
Sector: Oil & Gas.
Application: Automatic On-Spot Loading.

Delivery of several AmEx PTZ
Delivery of several ExCam IP 1354
Delivery of several Connection Rails PoE, Q2 and one for emergency stop


DeepWell
Sector: Oil & Gas.
Application: Monitoring of a rope winch.

Delivery of 4 x ExCam HD


G4S Security Services Ghana
Sector: Security.

Delivery of several ExCam IP



CVL Systems Ltd.
Sector: Security.

Delivery of several ExCam vario


Thornhead Engineering Systems LTD

Delivery of several ExCam IP1355

Customer and References - 2013

Bayer MaterialScience
Sector: Chemical Industry.
Application: Plant monitoring TDI Dormagen.

Delivery of 11 x AmEx PTZ & 22 x ExCam vario systems
Delivery of 1 x Connection Rail - BTO
FAT (Factory Acceptance Test) & SAT (Site Acceptance Test) support


 

PSA INGENIEROS & CEPSA Refinery
Sector: Oil & Gas (Refinery).
Application: Site protection of the refinery in Alcerciras.

Delivery of 11 x AmEx PTZ systems
Delivery of 5 x ConnectionRacks-Q/Q2
with redundant power supply
Delivery of 2 x SAMCONtrol server with auto-failover mode and load balancer
Delivery of 2 x SAMCONtrol Enterprise webserver software
FAT (Factory Acceptance Test)


 

Siemens AG
Sector: Automation technology for the chemical industry.
Application: Process monitoring.

Delivery of an ExCam miniZoom system with applicable sight glass accessories


 

Vattenfall Europe New Energy GmbH
Sector: Bio gas plant.
Application: Plant and process monitoring BGA Neissetal.

Furnishing of the entire plant with ExCam systems, process illumination and equipment for fully
automatic sight glass cleaning
Delivery of a Connection Rail - Q BTO
SAMCONtrol Enterprise webserver software
Conceptual design, basic and detail engineering
Installation & commissioning


 

Atal Engineering Ltd
Sector: Chemical industry/security.
Application: Process monitoring.

Delivery of 20 x ExCam vario systems with K2 flange
Delivery of x 20 EdelEx 20 - dH with K2 flange


 

Cubility AS
Sector: Offshore
Application: Process monitoring at the Mudcubes.

Development of two system standards for visualizing and controlling 4 or 8
ExCam niteZoom systems
Delivery of several ExCam niteZooms with K2 flange
Delivery and FAT of several ControlRail-Q/Q2 systems with integrated SAMCONtrol Server
SAMCONtrol embedded & SAMCONtrol 10sources configuration
Delivery of 4/3 and 16/9-Ex-HMI systems
Conceptual design, basic and detail engineering
Installation & commissioning


 

ifs Ingenieurgesellschaft fuer Stadthydrologie mbH
Sector: Wastewater management
Development of two flood proof system standards for visualization, controlling, and automatic recording of 1 to 4 video streams in case of level exceedance in a wastewater plant.

Delivery of several ExCam niteZooms
Delivery and FAT (Factory Acceptance Test) of several ConnectionRail-S/Q systems
Delivery of process illumination
Conceptual design, basic and detail engineering


 

HIM GmbH
Sector: Wastewater management
Delivery, installation, and commissioning of a new digital TETRA pit radio communication unit including the connection to the process control system as well as to the telecommunication unit

Delivery of the TETRA Controller
Delivery of several radio units
Delivery of the HF antenna technology
Conceptual design, basic and detail engineering
Installation & commissioning


 

BAYERNOIL Raffineriegesellschaft mbH
Sector: Oil & Gas
Application: Mobile plant and process monitoring.

Project planning of a mobile camera system to allow quick access in case of potential issues (e.g. downtime monitoring) in the hazardous area.
Delivery of several ExCam niteZoom systems
ExConnection Rail - mobile with Ex-WLAN beam antenna
Ex-WLAN base station
Conceptual design, basic and detail engineering
FAT (Factory Acceptance Test)


 

Baxter BioScience Manufacturing SARL
Sector: Chemical and pharmaceutical industry.
Application: Process monitoring.

Delivery of 8 x ExCam niteZoom systems
Delivery of 2 x ConnectionRail-Q
Delivery of process illumination
Conceptual design, basic and detail engineering
FAT (Factory Acceptance Test)

Customers and References - 2012

List AG
Sector: Chemical and pharmaceutical industry.
Application: Process monitoring.

Delivery of several ExCam systems and sightglas accessories
Delivery of ConnectionRail-Q systems
Conceptual design, basic and detail engineering
FAT (Factory Acceptance Test)


 

Bayer CropScience AG
Sector: Chemical industry.
Application: Plant monitoring.

Complete monitoring of the production plant in order to support the operator during regular operation. The visualization concept is completely integrated in the measuring station and an integral component of the early detection of fires as well as of fire prevention. The system only comprises IP network cameras on the basis of Full HD CMOS sensors and is the first one of this type in a hazardous area at a chemical plant. It was completely refrained from using analog components:

60 x ExCam HD
13 x ExConnection Rail – PoE
2 x central server racks
4 x SAMCONtrol server hardware
4 x SAMCONtrol 2.1 Enterprise licenses
Conceptual and detailed planning, electrical installation and commissioning
FAT (Factory Acceptance Test) & SAT (Site Acceptance Test)
Operator training


 

Cranfield University
Sector: Research facility.
Application: Process monitoring.
2 x ExCam miniZoom
1 x Connection Rail-Q
Conceptual and detailed planing, electrical installation and commissioning
FAT (Factory Acceptance Test) & SAT (Site Acceptance Test)

Customers and References - 2011

tesa Werk Offenburg GmbH
Sector: Chemical industry.
Application: Plant monitoring.

Delivery of several ExCam vario systems


 

Celanese Chemicals Europe GmbH
Sector: Chemical industry.
Application: Plant monitoring.

Delivery of several ExCam vario systems and ConnectionRack - Q

Customers and References - 2010

Schäfer & Urbach GmbH & Co.KG
High-pressure tank cleaning system.

Four ExCam niteZoom and EdelEx 50 spotlights for high pressure cleaning cannon. Digitization of the Videostreams via ConnectionRail - Q BTO. Camera Control via. T03 Control Board. All systems pluggable in Ex-area. Conceptual, basic and detail engineering


Infraserv GmbH & Co Höchst KG
EX CCTV system for ethylene compressor station Kelsterbach.

Delivery of camera technology (EXCAM miniZoom, EXCAM Dome, Eneo Candid and FLIR thermal imaging camera). Delivery of ConnectionRail (BTO) to control and digitize of up to 56 cameras. Full integration with live images and camera control in the process control system. ABB® 800xA via SAMCONtrol® video management system and ViewScriptBox® Browser Client (siteplan integration, group pictures, QCIF videothumbs, recording). Conceptual, basic and detail engineering. Installation and commissioning supervision.


Max Müller GmbH - BAYER Healthcare
Process monitoring.

Supply and commissioning support for ExCam miniZoom systems. Delivery of a ConnectionRail - Q (BTO).


Celanese Chemicals Europe GmbH
Monitoring industrial tank farm „D432“

Delivery of EXCAM miniZoom systems. Delivery of ConnectionRail - Q. Transmission via optical fiber in protection type [op is]. Control Rooms integration using SAMCON® ViewScriptBox. Conceptual, basic and detail engineering. Installation and commissioning supervision.


Westinghouse Electric Germany GmbH
Control system modernization: project nuclear power plant KKL

Modernization of control system ABB Advant AC160. Specifications, project coordination, network support, commissioning. Plant- management on site, customer support / training during the operation of the plant.



Nutrinova Specialties & Food Ingredients GmbH
Sunett plant:

Project 6000 JATO: Project management, basic engineering, detail engineering, installation supervision, Project  ASL: Project management, basic engineering, detail engineering, installation supervision. Plant safety equipment: detail engineering and software development of various projects under contract. Calculation of intrinsic safety certificates of various projects.

Sorbic acid plant:

Plant safety equipment: detail engineering and software development of various projects under contract. Calculation of intrinsic safety certificates of various projects under contract.


HIM GmbH
Landfill Aßlar:

Basic engineering, detail engineering, modernization of the system (upgrade) with remote I/O System S800 ABB, ABB Freelance 2000 process control system. Installation supervision, commissioning. Technical facility care under contract (maintenance and repair).

Landfill Nieder-Ofleiden - "Ursula Stollen":

Planning, design and commission the equipment. Technical facility care under contract (maintenance and repair).

Landfill Kleinseelheim:

Technical support for the tank farm under the framework agreement (maintenance and repair).


Westdeutsche Deponie Gesells. mbH & Co. KG
Landfill Limburg-Offheim:

Planning, design and commissioning of the compressor unit. Technical system support under contract (maintenance and repairs).

Landfill Limburg-Linden-Holzhausen:

Technical system support under contract (maintenance and repairs).


Scherer & Trier GmbH & Co.KG
Monitoring of injection molding machines.

Delivery of Exam miniZoom systems. Delivery of Rail Connection - Q.


Celanese Chemicals Europe GmbH
Control room consolidation of the plants VINA and ACETALDEHYDE:

Concept development to harmonize, digitization and transmission of the prozess control system, the plant safety equipment, the communication- and Fieldbussignals. Basic design of the communication rack.

Control room consolidation of the plants SORBIT ACID and SUNETT:

Concept development to harmonize, digitization and transmission of the prozess control system, the plant safety equipment, the communication- and fieldbus signals. Basic design of the communication rack.


HIM GmbH
Safety monitoring „Eleonore“ tunnel.

Delivery of four ExCam miniZoom systems. Delivery of one ExConnection Rail - Q. Audio connection via DECT ExNF Interface. Fiber optic connection in protection type [op is]. Full software integration into the process control system ABB Freelance 2000® via SAMCON®trol. Conceptual, basic and detail engineering

Customers and References - 2009

Korfmann Lufttechnik GmbH
Ventilation of the „Eleonore“-tunnel by frequency-converter controlled, flow-rate-controlled fans for hazardous areas.

Conceptual, basic and detailed engineering. Programming and configuration of the prozess control system (ABB® Freelance 2000). Configuring the drive with power-pass operation in flameproof enclosure (use in hazardous areas). Installation and commissioning.


Max Müller AG - GEA Niro / DK
Monitoring of spray dryers.

Delivery of EXCAM miniZoom, EXCAM liteTube systems. Delivery of ConnectionRail - S.


Nutrinova Specialties & Food Ingredients GmbH
Monitoring of a disk dryer system

Configuring a camera flange with hot water heating, Fibrolux light tube (zone 1) and the camera. Supply and installation of a ConnectionRail - BTO (19''). Control Rooms integration using SAMCON® ViewScriptBox. Conceptual, basic and detail engineering. Installation and commissioning supervision.

Reference List

Certificate

of successfull
Project-Management
BAYER CropScience

Certificate

of successfull
Project-Management
HIM GmbH