Solutions for the Chemical Industry - Explosion proof cameras for chemical plants

Chemical plants are extensive facilities where large areas must be monitored and multiple processes run simultaneously. Distances are significant, operations are complex and  the safety standards are among the strictest in the industry.

Safety and remote coordination
Explosion proof dome and panoramic cameras from SAMCON provide comprehensive area surveillance in hazardous zones and are ideally suited for both indoor and outdoor use. Available as CCTV systems for hazardous areas or as IP-based cameras for Ex zones, these devices are hosted in stainless steel enclosures with IP66 and IP68 protection ratings.

Did the delivery to a tank farm go smoothly? Or the rejection? Was the piping work on level 0 carried out properly? Have the preparations for the analog standstill been implemented? 
What if a plant operator needs more information from the plant than just a measured value? What if he had to be there to see? If he had to look through a process inspection glass to make a decision? What if security guards are needed when working in the field? 

With our ConnectionRail series, long distances and different transmossion media can be bridged reliably, allowing complete remote monitoring of chemical plants from a central control room. Operators can therefore coordinate deliveries to and from tank farms, oversee pipeline work at ground level and monitor preparation steps during plant turnarounds directly from the control station.

Prozess visualization and safety
In many cases, process monitoring requires more than sensor data. An operator may need visual confirmation to evaluate a situation. Explosion proof cameras positioned at process sight glasses provide direct visual feedback during temperature or pressure alarms, enabling immediate decisions without entering hazardous areas. Monitoring of reactors, decanters, or other sensitive vessels with ATEX certified cameras increases both safety and operational efficiency.
In field operations, Ex cameras act as digital safety guards during maintenance work. Integrated audio and video systems allow real-time communication between the control room and field staff in hazardous areas. Cameras positioned at plant entrances, loading bays, or filling stations with audio integration further strengthen plant security and operational safety.

Technology and integration
The chemical industry is highly automated. Equipment must deliver full performance under extreme conditions where human access is restricted by high pressure, extreme temperatures, or explosive atmospheres. SAMCON Ex cameras are specifically designed for corrosion-prone areas and are built with stainless steel enclosures to withstand aggressive environments.

Thermal imaging solutions add another layer of process safety. Explosion proof thermographic cameras enable leakage and gas detection, identify hotspots or defective seals, and provide continuous process documentation. These systems integrate seamlessly into process control and automation systems, supporting audit-ready recording of emissions, alarms, and incidents. At the same time, they reduce the need for personnel in hazardous zones by enabling reliable remote monitoring.

Why SAMCON?

SAMCON delivers explosion proof cameras and lighting solutions for the chemical industry that comply with all major global certifications, including ATEX for Europe, IECEx for Asia and the Middle East, Class I Division 1 and 2 for North America (in progress), and additional regional approvals such as INMETRO, PESO, EAC-Ex, UKEX, and MASC. The systems are designed for durability, minimal maintenance, and easy integration into CCTV, DCS, or SCADA architectures. With robust German engineering and testing by internationally recognized certification bodies, SAMCON provides operators in the chemical industry with reliable hazardous area monitoring solutions that ensure safety, compliance, and operational efficiency.

Our products are always just tools of our project planning. None of our products are the result of a project without a requirement! We see ourselves as a solution provider. Our philosophy: to advise customers comprehensively. To find practicable and pragmatic solutions together. And, of course, to implement a project to the satisfaction of our customers.

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