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Explosion-proof cameras for mining operations

Safety underground and above Ground

Mining operations present some of the harshest and most dangerous working conditions in the world. Explosive gases, combustible dust, extreme temperatures and mechanical vibrations demand equipment that is both durable and certified to the highest international safety standards. SAMCON explosion proof cameras and hazardous area lighting systems are designed to provide reliable visual monitoring in mines, tunnels and processing plants. With ATEX and IECEx certification, as well as Class I Division 1 and Division 2 approval for the North American market (in progress), our cameras guarantee safe operation in potentially explosive environments while ensuring long-term durability through stainless steel enclosures and IP66 or IP68 protection ratings.

Showcases

Protection underground during tunnel construktion

Camera and lighting in an ultra-compact design for mining

Applications in mining

Explosion proof CCTV systems are deployed in underground shafts, conveyor belts and ore processing facilities to provide operators with continuous situational awareness. In shaft hoisting systems, explosion proof cameras and network devices ensure safe monitoring of cage positions, enabling reliable alarm forwarding and emergency communication in case of malfunctions. In underground tunnels, intrinsically safe cameras provide visibility where human access is limited, supporting real-time communication and worker safety.

Surface mining and processing operations also benefit from ATEX certified camera systems. In coal preparation plants, Ex cameras support monitoring of crushers, mills and conveyor systems, detecting overheating or mechanical failures before they lead to downtime or accidents. In mineral processing, thermographic cameras enable non-contact temperature monitoring of rotating machinery, bearings and conveyor rollers to identify friction, hotspots or lubrication failures. Stainless steel housings protect the equipment against dust, humidity and chemically aggressive environments, ensuring continuous operation with minimal maintenance.

Explosion proof cameras also play a key role in ventilation monitoring, gas detection systems and environmental protection in mining operations. Integrated into SCADA or DCS architectures, Ex cameras provide operators with visual confirmation of sensor alarms, process conditions and maintenance activities. This combination of visual process monitoring, alarm verification and real-time documentation enhances operational safety and helps meet global mining safety regulations.

Why SAMCON?

SAMCON delivers explosion proof camera systems specifically engineered for mining environments. All products are certified according to ATEX, IECEx, Class I Division 1 and 2 (in progress), and additional regional standards such as INMETRO, PESO, EAC-Ex, UKEX and MASC. The robust stainless steel housings resist mechanical shocks, dust and corrosive atmospheres, making them suitable for both underground mines and surface operations. With wide operating temperature ranges, PoE-enabled integration and compatibility with hazardous area networking devices, SAMCON cameras are easy to deploy and maintain in mining applications.

SAMCON solutions support mining operators in reducing risks, safeguarding workers and assets and ensuring compliance with global explosion protection requirements. By combining durability, certification and seamless integration into automation and control systems, our explosion proof cameras provide a reliable foundation for safe and efficient mining operations worldwide.

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